Crusher Operator

Reports To: Mill Supervisor
Location: Mill

POSITION OVERVIEW

The Crusher Operator operates and maintains various crushing equipment within our operations. This position involves operating an apron feeder, cone crusher, jaw crusher, and several conveyors, while ensuring the safe and efficient processing of ore through the crushing circuit. The Crusher Operator will be responsible for feeding ore into the crushing system, ensuring proper material sizing, transporting material to a storage bin and area housekeeping.

POSITION RESPONSIBILITIES

Operation of Crushing Equipment:

• Operate and monitor the apron feeder, cone crusher, jaw crusher, and conveyors.
• Ensure smooth and continuous feeding of ore into the crushers.
• Monitor and adjust the crusher settings to achieve the desired material size and quality

Material Handling and Processing:

• Direct ore from the crushers onto conveyors for transportation to sizing screens.
• Oversee the efficient sorting of fine and coarse material on the sizing screen.
• Ensure correct material flow into the ore bin, with proper separation of fine and coarse materials.

Pre-Operation Inspections & Maintenance:

• Perform pre-operational checks on all equipment, including crushers, conveyors, and feeders.
• Ensure all safety protocols are followed, and equipment is in proper working condition.
• Conduct minor troubleshooting and maintenance tasks as required, and report any major issues to maintenance teams.

Cleaning and Housekeeping:

• Perform regular cleaning of crushers, conveyors, and surrounding areas to ensure safe and efficient operations.
• Maintain a clean and organized work environment by disposing of materials in designated areas.

Reporting & Documentation:

• Maintain accurate records of material production, equipment performance, and any operational issues.
• Communicate effectively with supervisors and maintenance teams regarding equipment malfunctions or any concerns.

Safety Compliance:

• Adhere to all safety protocols and company policies, including the use of personal protective equipment (PPE).
• Report any safety hazards or violations promptly to supervisors.
• Keep equipment clean and well-maintained to minimize downtime and prevent system failures.

Reporting and Documentation:

• Maintain accurate records of operations, including system performance, sample results, equipment maintenance, and safety inspections.
• Document and report any issues or discrepancies to supervisors for follow-up.

Additional Duties:

• Perform other related tasks as required to support mill operations and ensure optimal performance of the tailings management systems.
• Assist with training new employees on system operations, safety procedures, and best practices as needed.

QUALIFICATIONS AND REQUIREMENTS– Education, Experience, Certifications

• High school diploma or equivalent (technical/vocational training in a related field is a plus).
• Previous experience operating crushers, feeders, conveyors, or similar equipment in a mining or aggregate environment.
• Strong mechanical aptitude and ability to troubleshoot and repair minor equipment issues.
• Ability to work in a physically demanding and fast-paced environment.
• Excellent communication skills and the ability to work effectively within a team.
• Knowledge of safety procedures and regulations in mining or heavy equipment operations.

WORKING CONDITIONS

• This position is based in industrial work environment that includes noise, dust and weather conditions.
• The operator will work in rotating shifts, including weekends and nights, depending on the mill’s operational schedule.
• Personal protective equipment (PPE), including hearing protection, gloves, safety glasses, and steel-toed boots, is required.
• Work may be required outside of regular hours, as per business needs. 
• The physical requirements of this position include reading, walking, standing, sitting, reaching, kneeling, repetitive motions, stooping, balancing, pushing, pulling and ability to lift up to 50 lbs.